I was unable to focus the 445nm to a pinpoint as small as the 405nm. If I had to estimate it would be 0.4 - 0.6mm 'dot' for the 445nm vs a 0.1 - 0.2mm pin for the 405nm. Let's run with that:
- 405nm dot has a surface area of about 0.13mm^2 (using 0.2mm diameter)
- 445nm dot has a surface area of about 0.79mm^2 (using 0.5mm diameter)
- Assume the 405nm (200mA) puts out at 225mW
- Assume the 445nm (700mA) puts out 500mW
- 405nm delivers 225mW/0.13mm^2 = 1730mW / mm^2
- 445nm delivers 500mW/0.79mm^2 = 633mW / mm^2
So unless I can get the dot size down with the better lens the 445nm will have a hard time competing with the 405nm. This is consistent with my observations on the CNC so far.